WHO WE ARE?
Flowserve manufactures and services fluid motion control solutions for the world's toughest, most critical applications.
For the biggest challenges of fluid motion control, customers worldwide rely on the engineering, project management and service expertise of Flowserve. We deliver more than the most complete portfolio of reliable valves, pumps, and seals available.
Our global team of more than 18,000 employees in 55 countries can put together the total solution—from project planning to lifecycle maintenance programs to some of the most proven technology on the planet. All so that our customer can get more from their capital investment, exceed their operational goals, and always come through when failure is not an option.
Role Summary:
Plans, directs, and coordinates manufacturing processes involving machining, assembly, and testing. Develops, evaluates, and improves manufacturing methods, utilizing knowledge of product design, materials and parts, fabrication processes, tooling, and production. Analyzes and improves quality, cost, and delivery by using Lean and Six Sigma tools. Provides engineering support in production departments by trouble shooting and resolving technical issues.
Responsibilities:
-Partners with Manufacturing Supervisors to achieve Flowserve goals and objectives.
-Identify, Initiate & implement CI projects
-Identification of the Manufacturing Engineering / Tooling requirements for the Valve components
-Designing of Process Sequence – RM to Finished components – Machining; Welding. Assembly & Testing.
-Designing Fixtures/Tool Drawings in SolidWorks, AutoCAD or equivalent Working with the Production/SCM/ QC team to support production activities and provide necessary tooling as required.
-Preparation of Tooling Lists, Process Layouts, Stage drawings, Routing, SOP & Work
- Verification & Review of Control Plan from Suppliers Trouble Shooting in Shop Floor and Supplier places
-Assessment of Suppliers for Capability
-Collaborate with Site Managers to develop/drive/ implement CI improvement projects & monitor progress
-Support Operations Excellence and implement CI improvement projects
-Strong understanding of business process flows and controls from customer order entry to shipment
-Facilitate cross-functional project teams through all aspects of the CIP utilizing the tools of the
CIP to improve quality, cycle time, reduce costs and increase customer satisfaction.
-Demonstrated success in leading cross-functional terms is preferred.
-Keeps abreast of new developments in the field of machine tool equipment, tooling, and
methods. Recommend innovative solutions when applications are feasible to improve
throughput and quality.
-Understands and supports all Company objectives and performs duties delegated by
management.
-Enforces safety rules by ensuring that tooling, fixtures, and process meet all applicable OSHA
regulations.
- Enforces Flowserve's environmental policies by ensuring that processes meet all applicable
environmental regulations. Subcontractors are made aware of Flowserve's applicable
environmental policies and are managed to these policies.
-Demonstrates the ability and willingness to be a team player
Requirements:
- Bachelor’s degree or Diploma in Mechanical engineering (or equivalent).
- 5-9 years of experience as Manufacturing Engineering in Valve Domain
- Worked in Manufacturing /Production Engineering for at least Eight (4)+ years of experience.
Preferred Skills/Experience:
-Experienced in Valve / Heavy Engg. industry preferred.
-Machining & Machine tools requirements
-knowledge Working in Opex. / lean manufacturing environment
- Lean certification
-Hands-on experience with 5S, SMED, TPM, VSM, Single piece flow, line balancing, SFM
- Kaizen, Poka-yoke activities
- Strong understanding of business process flows and controls from customer order entry to shipment
- Knowledge of Oracle ERP will be an advantage.
- Quality management systems and/or ISO9000 training, or equivalent.
- Strong PC, quantitative, analytical skills and database management skills Fixture/ Tooling’s design in SolidWorks, AutoCAD or equivalent Self-starter with a desire to drive cultural changes at the site level
- Good communication skills, both oral and written.
-Good interpersonal skills, presentation, and facilitation skills with the ability to influence at all levels of the organization.
-Facilitation, negotiation and influencing skills
-New Process Development & Process Optimization.
Try out & Acceptance.
-Cycle Time Study, Capability Study, Fail-Safe Methods.
- Systematic Approach, Continuous Improvements.
-5S, 5 Whys, PPAP, PFMEA.
-MSA, Capability study.
-AutoCAD, SolidWorks.
-Certified in Lean Six Sigma Innovative Thinking, Analytical Problem-Solving Skills Willingness to explore & learn-
